Aerospace Industry

Complete Solutions for Milling, Threading, and Drilling Aerospace Alloys
The aerospace industry is constantly evolving, machining new materials, developing new processes. The airframe industry is evolving away from aluminum into lighter and stronger materials such as titanium and composites. The aerospace engine industry is involved with high temp nickel based alloys as well as titanium alloys. Emuge offers complete solutions for milling, threading and drilling aerospace alloys.

The expanded series of Ti and Ni tap designs are well suited for the aerospace industry along with a complete offering of thread mills. The EF-High penetration rate carbide drill is an excellent choice for 718 Inconel while the Ti-Nox, turbine and circle segment milling cutters are an excellent choice for high temp alloys that are basic components of today's aircraft engines.

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What's New

Titanium Alloy Taps

Emuge has introduced a comprehensive line of high-performance tools for threading demanding alloyed titanium materials. Ranging from taps with unique new geometry designs to reliable solid carbide thread mills, the answers to your titanium challenges in Aerospace, Defense and Medical machining start here.

  • NT2 & TICN coating options for enhanced cutting edge wear and resistance to material cold welding.
  • Blind hole taps w/modified bottom chamfer (2-3 thds) provide reduced torque and increased tool life.
  • 3BX class of fit for internal UNJ threading applications
  • DIN length available for improved chip clearance in hard-to-reach applications.
  • For optimal results, run on a CNC machine with a synchronous spindle utilizing a tap holder with minimal compensation such as
  • Emuge Softsynchro® and Emuge Tapping Fluid
  • A full line of sizes from No.4 through 1" & M3 through M24
  • Available UNC, UNF and Metric, with 227 sizes in total

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Nickel Taps

The new bottoming tap design employs a Variable Helix Correction technology grind that creates smaller and more manageable chip formations which in turns increase tool life and thread quality. The through hole design has a left hand helix flute form that optimizes chip flow and increase tool performance in these hard to tap materials.

Test results have shown the new DF-NI and C-NI Emuge tap designs to be superior to anything available on the market today and these are now standard product for Emuge. In addition, the same geometry is available in STI and NPT / NPTF pipe thread designs.

  • TiCN coated for enhanced wear resistance.
  • Modified bottoming chamfer (2-3 threads on VHC Taps) provide reduced torque and increased tool life.
  • 3BX class of fit for internal UNJ threading applications.
  • DIN length available for improved chip clearance in hard-to-reach applications.
  • For optimal results, run on a CNC machine with a synchronous spindle utilizing a tap holder with minimal compensation such as Emuge Softsynchro® holder and Emuge Tapping Fluid.
  • A full line of sizes from No. 4 to 3/4"
  • Available in UNC, UNF and Metric, 87 sku's in total.

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Emuge EF-Drills

High Penetration Rate Drilling Inconel 718

Nickel alloys such as 718 Inconel have unique properties that require specialized tooling design for optimal performance. The abrasive nature of the material and it's affinity to work hardening make 718 Inconel a challenge to machine and especially drill. Precision cutting edge preparation on drills and reduced hone widths are critical and wear resistant sub-micro grain carbide grades are a must. Emuge's new line of EF-High Penetration Rate carbide drills incorporate unique cutting edge and flute designs along with a specialized sub-micro grain carbide which stands out in high temp alloy drilling.

  • Double margin flute design
  • Coolant fed
  • Unique point geometry
  • Eliminate pecking
  • Multi-Layer TiALN based PVD coating

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